June 09, 2020 Volume 16 Issue 22

Motion Control News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Robotic mules and other unmanned ground systems begin U.S. Army integration

The Army plans to award a contract in June 2020 to produce hundreds of robotic mules that will help light infantry units carry gear. The Small Multipurpose Equipment Transport, or S-MET, was tested last year by two infantry brigades. [All photos: U.S. Army]

 

 

 

 

By Sean Kimmons, Fort Meade, Maryland, U.S. Army

The Army plans to award a contract this month to produce hundreds of robotic mules that will help light infantry units carry gear, a product manager said last week, as part of a line of unmanned ground systems the service is developing.

The Small Multipurpose Equipment Transport, or S-MET, was tested last year by two infantry brigades from the 10th Mountain Division and 101st Airborne Division (Air Assault).

The six-month assessment included 80 systems from four vendors that were evaluated during home-station training and rotations to the Joint Readiness Training Center at Fort Polk, LA.

Soldiers successfully tested the performance of the robotic vehicles to ensure they could carry at least 1,000 lb, operate over 60 miles in a three-day period, and generate a kilowatt when moving and 3 kW when stationary to allow equipment and batteries to charge.

"We were able to demonstrate that and got lots of Soldier feedback," said Lt. Col. Jonathan Bodenhamer, product manager of Appliqué and Large Unmanned Ground Systems, which falls under the Program Executive Office for Combat Support and Combat Service Support.

The S-MET will begin to be fielded in the second quarter of the next fiscal year, with a total of 624 vehicles in Soldiers' hands by the middle of fiscal 2024, according to the U.S. Army Acquisition Support Center.

Soldier feedback led to increasing the S-MET's carrying capacity and mobility, creating alternative methods for casualty evacuation and robotic obscuration, as well as reducing its noise, said Col. Christopher Barnwell, director of the Joint Modernization Command's Field Experimentation Division.

"Soldiers think outside the box," Barnwell said of the importance of their input during last week's Future Ground Combat Vehicles virtual conference.

The S-MET program is also leveraging modular mission payload capabilities, or MMPs, to expand its functions using a common chassis, Bodenhamer said.

"This is important because this shows one of the linkages between robotics efforts," he said, adding his office often discusses plans across the Army's robotics community to prevent replication. "Modular mission payloads is a great example of that synergy."

The Army held a weeklong demonstration with the add-on payloads at Fort Benning, GA, in April 2019 to explore ways to enhance the effectiveness of the S-MET.

"Obviously there's a lot of potential here for the Robotic Combat Vehicles to use some of this, too," he said, referring to the light and medium RCV variants. "They're looking closely at the efforts we're undertaking with these MMPs."

Requests for information have already been sent out to industry for two MMP capabilities: counter-unmanned aerial system and another for enhanced autonomy.

"We are going to try to quickly get these things out to Soldiers and let them see which ones do and don't meet their needs," he said, "and then hopefully procure a quantity of these payloads to further enhance the capability of the S-MET."

Manned-unmanned teaming
The Army also completed an assessment in March on the Nuclear Biological Chemical Reconnaissance Vehicle, or NBCRV, a modified Stryker vehicle with chemical detection sensors.

The assessment, conducted by the 1st Armored Division at Fort Bliss, Texas, added new unmanned, surrogate systems to enhance NBC reconnaissance and surveillance. Each NBCRV controlled an unmanned ground vehicle as a wingman and three UAS aircraft, Barnwell said.

Manned-unmanned teaming operations "extended the range, the area of coverage, and reduced the risk to the crew and enabled faster reporting of [chemical, biological, radiological, and nuclear] hazards," he said.

The requirement for the Assault Breacher Vehicle Teleoperation Kit, which is built on an M1A1 Abrams tank chassis, is also set to be finalized this summer after being tested in last year's Joint Warfighting Assessment.

The kit allows the two-person crew to step out of the vehicle and remotely control it during dangerous breaching operations.

While the gun tube of the tank is removed, it can still launch mine-clearing line charges and includes a lane marking system and front-end plowing attachments.

"It's a great use of teleop," Bodenhamer said. "Probably the best use we've ever come up with, in terms of how it fits into the overall impact of bringing the unmanned operation of a platform into the Army."

As technology improves, artificial intelligence will continually play a larger role in operations, Barnwell said.

"These systems are going to have to be able to do more and more on their own to enable the human operators to focus on the big picture," he said.

A tank commander, for instance, may need to order a few robotic "wingman" vehicles to drive themselves to a waypoint, avoiding obstacles along the way. A helicopter pilot may require a UAS to detect and destroy air defense systems ahead of him before arriving to a specific location, he said.

"We're not talking Skynet," he said, referring to The Terminator film. "We're talking about simple things that these systems are going to have to do to enable us as warfighters to operate more efficiently."

Published June 2020

Rate this article

[Robotic mules and other unmanned ground systems begin U.S. Army integration]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2020 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy